Garage Door Opener Bulb

Okay, so this probably isn’t my most exciting written piece, but I’m kinda jazzed I got light bulbs for my garage door openers. We were placing an order on Amazon and I noticed they now offer these great Genie brand garage door opener LED bulbs. I had worked on a project designing several displays for these bulbs and my interest was piqued.

The reason you need a special bulb for your garage door opener is one, they need to be vibration resistant for obvious reasons. And secondly the garage door opener can cause interference with regular LED bulb electronics.

These gems were about $10 apiece and are a 10w bulb (60w equivalent). So they’re not the most efficient bulb but then again how often are the going to be on. They put out an amazing 800 lumens each. They are 3000K, so fairly warm for a garage, and will last 22+ years. The bulbs are also rated for cold weather (it’s 60 degrees in January today so maybe that’s not as much a concern anymore in Ohio), and damp locations, so no worries with their garage environment performance. I believe the bulbs are also smaller than a typical light bulb; I think they are considered A19.

 

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Update on my upstairs hall LED’s: one of the bulbs flickered and went out. I think I need to remove the CFL ballast and direct wire the bulbs. I call the store I bought them from and they referred me to MaxLite. I left a message at MaxLite but haven’t heard from them yet. I may just try and do it myself and use the bulbs I have as opposed to sending them back. I’ll keep you posted (yes, I know, it’s all so thrilling).

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Garage Door Openers

After four years, we finally pulled the trigger on buying garage door openers for our two garage doors. With our fifth winter looming and a “twelve month same as cash” deal at Lowe’s now was as good of time as any.

At our old house we had a Genie garage door opener installed shortly after we moved in. This time around I researched openers a bit and decided to switch brands and go with Chamberlain because they got better customer review ratings from the various sites I looked at online. We purchased two 1/2 horsepower belt driven Chamberlain Whisper Drive openers at about $168 apiece. Since our garage doors are 8′ tall, not the normal 7′ tall, I had to buy two extension kits as well as some hardware, and L-shaped steel material to create a hanger for each opener, about $164 in extra materials. Also turns out I had to spend around another $20 for longer power cords, but we’ll get to that later.

Lowe’s offers installation starting at $119 per opener plus any extra for materials, or extra labor. After talking to the guy at Lowe’s I decided I could probably handle it and save some money. That’s kind of a funny thought in hindsight but first, the installation…

garage-door-opener-l-hanger

Metal L-channel for hanging the openers from the ceiling.

What I thought was going to take a couple hours per door quickly turned into a three day ordeal over the course of the last month. Every little thing that could go wrong sort of did go wrong; although catastrophic deal breakers were limited and obviously I did get the job done. Eventually.

The biggest challenge I faced was that our garage is 14′ tall inside. Which means I only had one ladder tall enough to even get close to the ceiling. It was a precarious job often spent with me on a tall ladder envisioning, not my death, but rather my breaking my neck, peeing myself and laying hopelessly on the cold hard cement until hours later when my wife comes out to see if I’m “okay”.

I managed to get the first opener assembled. I mounted a board to the header above the door to attach the track to. That was it for day one.

first-opener-halfway-done

Late in the night of day one, I finally have the track attached to the front header. I had to scrounge wood, and then attach the board to a seemingly stud free wall. All in an attempt to get the height just right.

The next day I propped the opener up on the ladder and realized no way could I prop the opener on there and still be able to access the ceiling to install the L-shaped metal channels that create the hanger assembly. So I spent an hour fabricating a wooden stand, about ten feet tall to rest the opener on while I attempted to mount it. Here are some pictures to behold my craftiness.

Okay, with the opener finally resting level, it was time to install the metal hanger assembly. This took awhile because I kept dropping hardware; up and down I went on that ladder about a million times. I could just barely reach the 14′ tall ceiling to find ceiling joists and mark them without falling over. One way or another I got the hangers installed, including one at an angle to keep things from racking.

Next up was wiring the unit and plugging it in.

The only problem there was the electricians who installed the garage wiring totally screwed me. The outlet was too far away from the opener. So I’d either have to get the outlets moved, or, after some thought, put longer cords on the openers. Turns out I went the longer cord route. But in addition to that they didn’t run the low voltage wires long enough to reach where the openers needed to be mounted. They basically installed everything for a standard 7′ tall door, without actually accessing our garage’s real world situation. So there I was four years later cursing up a storm to empty air.

So I adjusted the ladder and clambered on up into the attic hoping I wouldn’t have to run new low voltage wires or have to splice anything. Turns out what I did was undo the staples that held the low voltage wires in neat ninety degree runs from the walls to their holes in the ceiling. This allowed enough slack in the lines that they would then reach the garage door openers. So while it may not look pretty in the attic, and I don’t know if that breaks some code, I truly do not care because the problem was solved and I didn’t have to splice or re-run wires.

I am, by no means, an electrician but eventually I was able to figure out how to wire the wall switch as well as the electronic eyes that prevent the unit from closing if something like a kid or small animal is in their way. I plugged the first opener into an extension cord and sure as shit it worked. I was as shocked as anyone.

End of day two.

Only one opener to go.

garage-door-opener-wall-button

The first wall button installed.

I took a few weeks off to mentally prepare for installing the second opener. In the meantime I went to Lowe’s and bought two 8′ long appliance cords. I asked the guy if I could simply change out the cords on the openers instead of fussing with moving outlets. He was a older gentleman, and I just loved his response of “Let’s not overthink every damn thing. Just change out the cords.” So that was good enough for me. The cords I got had three wires to match the three wires on the units – green ground, and white and black.

After assembling the second unit I started to mount it, but then realized quickly that it’d be easier to change the cord on the ground.

What a royal pain in the ass.

Once again I was soon bitching out my electrician for putting the outlets in the wrong spot as I worked over my perfectly new garage door opener; taking it apart, having it flop around in my hands. By the way, the cover is held on with eight screws that can only be removed with a 1/4″ wrench because they are so tightly secured. Eventually I got the cover all thinking: “There’s no way this is 1) ever going back together, and 2) ever going to work again. $168 dollars down the drain.

I spent a good fifteen minutes trying to free the cord from the unit. An injection molded grommet had a death grip on everything. With a little flat head screwdriver love I got the grommet out.  The wires on the original cord were nice because they had little loops and prongs for easily connecting them. My generic new cord just had wires, but I did the best I could to attach them. I even got the grommet to go back in, using a big pair of pliers to squeeze it tight as can be on the power cord, allowing it to re-enter its hole. Eventually the cover even went back on and everything looked okay.

Don’t forget, I still have to install the new cord on the first opener, except that one is ten feet in the air. Not looking forward to that.

Once the power cord was installed, the rest of the installation went relatively easily. Having installed the opener once already, the second install was infinitely easier. Plus I had prepped a lot of the wiring ahead of time when I did opener number one.

Does it feel good to have garage door openers?

Yes.

Was it worth it?

Monetarily? No. If I worked billable hours for half the time I spent playing with the installation I would be way ahead.

Mentally? Not at the time because it was a headache I didn’t need.

But now that it’s over it was rewarding to finish the job. And now I know how to install garage door openers. Still I’m not that quick but I do know the ins and outs of them and how they are installed. So that’s a worthless skill I can add to my heap of worthless knowledge.

I will get the satisfaction of knowing I did it all by myself whenever I go in and out of the garage. So I’m ultimately happy. And now after four years we finally don’t have to manually open our garage doors which will be great in the winter time. Now I just need to clean out the garage.

-Chris

 

Basement Progress

We started tiling the basement floor. And today the electrician started to finish up the electrical work. All of the switches and outlets are installed in the main room and bathroom. As well as a couple of light fixtures and a bathroom fan.

It’s impossible to take good photos of lights with my phone, but you can generally see what they look like in today’s photos.

The tile is going to take a long time install. This is most of a day's worth of labor.

The tile is going to take a long time install. This is most of a day’s worth of labor.

The bathroom light we bought at Home Depot.

The bathroom light we bought at Home Depot.

The caged wall sconce we bought from Restoration Hardware.

The caged wall sconce we bought from Restoration Hardware.

Finished Basement Update – Electrical

I wanted to share with you some pictures from our basement finishing project. After sitting idle for several months, work has picked up again on the basement. We’re in no rush to get it done, but it would be nice to have it ready by later 2015, fall or early winter.

After completing, and getting approval for the rough framing that yours truly completed, it was time to get the electrician in. I can not do electrical work. It scares me, and as prone as I am to making mistakes, I’d likely burn the house down and kill myself.

The electrical will be completed in two phases. Right now is phase one, the rough-in. After this is approved by the building department, then we’ll cover everything up with drywall, and then the electrician can do his final electrical work.

The install should take three working days total for one electrician. All seems to be going well. Basically a bunch of electrical boxes and yellow wires everywhere.

The Superior Wall System we used for our foundation makes wiring outside walls a breeze. There are little holes for wires to pass through on every cement stud of the foundation. Electrical boxes mount easily to the metal studs of the foundation, and my partition walls, with self tapping screws. Note, if you have Superior Walls, have your contractor check out their website. There is a lot of info on there for contractors regarding how to work with the wall system.

Superior Walls make life easier for insulators, electricians and even plumbers by virtue of their thoughtful, feature filled design. Any house I ever build will utilize this wall system for the foundation, if possible.

I went over the switch and lighting layout with our electrical contractor. I think the wife and I have it all figured out…designed…as best we can tell, in terms of where we want lights and how we want everything to be switched on and off. I’m having the electrician put in a CAT5? cable into what will be my “office” space. Not sure in this day of wireless communication how important this is, but I guess better to have it than not.

There is pretty good access, even after the drywall is up, to many of the walls and all the rooms, especially because of the drop ceiling that we plan on installing. So I’m not to worried if we screw something up and have to “fix” it later.

Electrical should be done this week. Then we can order drywall and start that phase.

Wires simply pass through the remade holes in the Superior Wall studs of our foundation.

Wires simply pass through the remade holes in the Superior Wall studs of our foundation.

Electrical boxes simply attach to the metal studs of the Superior Walls of our fondation.

Electrical boxes simply attach to the metal studs of the Superior Walls of our fondation.

A typical plastic grommet bushing (the red thing) in the metal studs. This protects the wires from chaffing or cutting on the sharp metal.

A typical plastic grommet bushing (the red thing) in the metal studs. This protects the wires from chaffing or cutting on the sharp metal.

World Pangolin Day

World Pangolin Day

Today is World Pangolin Day. If you’re not sure what that means, I’ll give you an ultra brief rundown. This is a pangolin:

This is a pangolin. Super cute. Photo courtesy of http://savepangolins.org

This is a pangolin. Super cute. Photo courtesy of http://savepangolins.org

 

According to Wikipedia, a pangolin is a mammal that has large keratin scales covering its skin, and is the only known mammal with this adaptation. It is found naturally in tropical regions throughout Africa and Asia. The name pangolin comes from the Malay word pengguling, meaning “something that rolls up”. It is the most trafficked mammal in the world.

People in Southeast Asia love harvesting these little guys, often illegally, and selling all their bits , often illegally, to people in China primarily, as well as other countries. At the rate their habitat is being destroyed, and they are being killed, the pangolin will be extinct in just a few years. Which means while we’ve been able to enjoy their existence and the cool diversity they bring to our world, our kid’s world will be distinctly lacking in diversity cause they won’t have pangolins. Personally I don’t want to live in a world that doesn’t have cool animals, such as the pangolin, in it.

So to raise awareness we celebrate World Pangolin Day today!

Click here for 7 ways to celebrate World Pangolin Day today, and every day really.

And you can use these cool hashtags to raise awareness:

Please take the time to appreciate these awesome critters, and everything they offer in terms of wonder and diversity to our cool world. Think of ways that you and your family can help save these and other endangered plants and animals.

Basement Fireproof Caulking

When not trying to save the world, I’m trying to improve the comfort and performance of our house. Today I checked off a chore that had been on my list for a while.

Plumbers, electricians and HVAC installers in my opinion are nice guys but generally can be horrific when it comes to “whole system thinking”. What happens is the electrician comes in and runs wires, or the HVAC guy runs ducts. Then another trade comes in and does their thing. Well in doing their thing, they may inexplicably mess up the work of another trade and in the end you have a bunch of little issues that need to be addressed. For example, there is support blocking that was removed when air ducts went in, or random hole attempts in the foundation, or holes in air ducts where wires go through.

Just like the foam I had to replace / supplement last week, today I had to deal with some air flow issues. There is a large air duct that was created between two first floor joists. Fairly common, the HVAC team tacks up some corrugated like silver board to seal up the space between two joists and “Presto!”, instant air duct. The problem is either before or after someone ran electrical wires through the two joists. So the air duct, which works most efficiently when it’s air tight, has a bunch of holes that allow air to escape. By time the air goes from the furnace to the vent upstairs, it’s lost a lot of its “gusto” which makes the furnace work harder. In fact you want to keep wires out of the ducts altogether because they are an unnecessary obstruction to air flow.

To seal up these holes, finally, I used some fire barrier caulk. Because they’re electrical wires, you have to use fire caulk. The grey gooey stuff was easy to work with and came off of my hands easily when it was clean up time. I ended up using my finger to apply it because it was difficult to reach the holes with the caulk gun; too many pipes and wires in the way.

I even caulked up some gaps at the end of the vent for good measure.

Tip: do all this caulking during construction when you have better access, or ask your tradesmen to do it for you.

Basement

Framing is complete in the basement. So now we’re ready for inspections and then electrical. It’s really exciting to see the rooms formed and ready for the next step. I think we have around $750-$1,000 worth of materials into the project so far. My labor is free.

And I noticed my spray foam job did the trick on the exterior penetrations. I got one more can to touch up one little gap, but otherwise we should be pretty air tight in the basement now. Will see if these sealing chores impact our electric bill in the coming year.

 

A Xylophone and LED Light Bulbs

Snowy yard in January 2015

Snowy yard in January 2015

A mixed bag of whatnot for this post. We’ve been somewhat snowed in for a week or two as winter asserts itself in northeast Ohio. The ground has been covered in a blanket of white for the better part of four weeks or more. But the last week has found an accumulation of a few inches per day it seems.

We’re in full hibernation mode. Venturing out for school, provisions and not much more. I’ve been busy with work but have found some time here and there to dabble in various distractions.

As the original lightbulbs in the house burn out, I’m trying to replace them with energy efficient LED light bulbs. Because LED’s do cost a fair bit, I can’t just go out and replace them all. But this past week I replaced the four light bulbs in the upstairs studio. This space is used by the wife and kids everyday so it’s a good candidate for eco-friendly, cost saving bulbs.

One of the three recessed ceiling cans had a burnt out bulb. I took the three working bulbs and transferred them to the kitchen where we have a half-dozen burned out cans. I then went to Lowe’s and picked up four Sylvania Ultra 11-Watt (65W Equivalent) BR30 Medium Base Soft White Dimmable Indoor LED Flood light bulbs. I normally prefer Home Depot for LED light bulb selection. But I get a discount at Lowe’s and there’s for the studio recess cans, you don’t see anything but light, so a sexy bulb design isn’t important. Though these Sylvania do look good.

 The smooth lines of a SYLVANIA Ultra 11-Watt (65W Equivalent) BR30 Medium Base Soft White Dimmable Indoor LED Flood Light Bulb from Lowe's


The smooth lines of a SYLVANIA Ultra 11-Watt (65W Equivalent) BR30 Medium Base Soft White Dimmable Indoor LED Flood Light Bulb from Lowe’s

Here’s a picture of the box with all the stats. For60Watt replacement bulbs you want to make sure you’re getting around 800 lumens, which is exactly what these65W equivalent bulbs get. At 11-watts, according to the packaging, the bulbs will each save us $1.32 per year over 22 years for a grand total of $29 per bulb (at 3/ hrs a day, at $0.11kWh).  Each bulb cost $15, so we’ll sort of “make money” in the form of long term cost avoidance.

Those four bulbs will keep 1,600 lbs (nearly a ton) of carbon from entering the atmosphere over 22 years (18.2 lbs per bulb per year). It feels pretty good.

Another fun fact I pointed out as my kid helped me install the bulbs, since they last 22 years, it could very well be my grandkids standing there the next time I have to get on the ladder and change those bulbs in the studio. Who knows, the bulbs may even outlast me.

Side of the box

Side of the box

front of the box

front of the box

The new bulbs doing their thing.

The new bulbs doing their thing.

 

 

 

 

 

 

 

Xylophone

One fun thing we did this week was we made a real xylophone. Our oldest came home from school and told us how he played a xylophone that day, and he wanted to make one.

We didn’t have any sort of plan, but he drew up his own plan in book form. It was cute. He then directed me as I sawed and screwed together some scrap wood. The first one didn’t turn out too good so on Saturday we woke up early and picked up some 1×2’s at the store. I used this guide online (click here) to make our xylophone. I’ll let you look through the steps yourself.

Ours turned out okay and it does make the right sounds for the most part. It was a fun project and nice distraction for a snowy Saturday afternoon.

I used a file to tune the keys.

I used a file to tune the keys.

The assembled xylophone.

The assembled xylophone.

The xylophone in action.

The xylophone in action.

 

 

Our Home Energy Usage

Electric

In case you’re wondering, here’s what we use in electricity per month.  I don’t know if this is good or bad. It seems like we use a lot. Then again, everything in our house runs off electric except natural gas range (stovetop).  Heating and light bulb use in winter is what kills us. Our old “normal” 2,700 sq ft house, we averaged 500 kWH per month, 6,500 kWH per year. But that was with mostly just two adults and no kids.

Stuff that runs off electricity (family of four, 3400 sq ft cape cod, NEOhio):

  • geothermal heating and cooling
    • set at 69 degrees in winter
    • set at 72 in summer?
    • we rarely open up the windows (I know we should)
  • cistern water pump (water coming in)
  • septic system pump (water and waste going out)
  • sump pump (runs all the time when its wet out)
  • lighting – including copious amount of incandescent bulbs in kitchen and living room
  • tv (our favorite pass time)
  • computers, phone chargers, iPad, etc. (on all the time)
  • internet (on all the time)
  • chest freezer and small fridge that we don’t use but are plugged in (forgive me father for I have sinned)
Our electric usage in Kwh since we moved in.

Our electric usage in Kwh since we moved in.

To improve things I need to unplug the unused freezer and mini fridge. I need to replace all the light bulb eventually with LED’s. And we should start opening our windows more. I also want to get a programable thermostat which would help a ton at night, regulating temperatures.  Also would be nice if we learned to shut off lights when we leave a room.

Natural Gas

I don’t think the natural gas furnace has ever turned on….not sure it ever will.  We pay about $30 for natural gas and that is almost all fees and taxes ($23 in fees and usage, $7 in actual natural gas). 

In hind sight, we probably should have forgone the natural gas all together and went all electric. This despite my love of booking with gas, and the fact that natural gas is cleaner than our coal sourced electricity here in Ohio. All electric would save us $360 annually, not to mention all the plumbing and maybe an all electric range oven would have been cheaper. It may not amount to much but when every penny counts, I may have given it more thought.

Our average usage is a little under 1.0 MCF per month, and 14.6 MCF in the last year. For us Natural Gas is more of a hobby than energy supply. In our old “normal” 2,700 sq ft house we used about 100 MCF a year, so we dropped our dependence on gas by 85%.

gas bill

Other Stuff

As far as wood pellets go, we’re still working on the free ton we got with the fireplace. I’d say we’re a third of the way through. The family room is the warmest room in the house to begin with, so turning on the pellet fire place is more for ambiance.

I don’t know how to judge water usage or septic usage. Water comes in, stuff goes out. Circle of life.  All we pay for so far is water filters, about $40 every couple months.

If anyone has better “average” household use numbers for electricity or gas, post up in the comments. I couldn’t find much online.